Fact or Fiction?
Automation has become a popular option in the manufacturing industry, streamlining production while supporting employees by reducing the physical strain of routine tasks and reallocating employees to more skilled work. Automation involves technology that allows machines to operate with minimal human interaction. With so much conflicting information about automation, this blog will separate fact from fiction in the packaging industry.
Myth: Automation is Only for Large Companies
Fact: Automation technology is scalable and can be adapted to businesses of all sizes. Small and medium-sized companies can benefit significantly from automation through improved efficiency, reduced waste, and enhanced quality control. Many automation solutions are modular, allowing smaller companies to implement them incrementally.
Myth: Automation Reduces Product Quality
Fact: Automation can enhance product quality by ensuring consistent and precise packaging processes. Automated systems reduce the risk of human error, leading to more uniform products and fewer defects. These systems are programmed to complete repetitive processes, allowing for consistent production with less variability in quality.
For instance, Eastey offers several pieces of equipment that aid in automation, like the ERX-15 Automatic Case Erector. The ERX-15 is designed to automatically erect and seal the bottom of cases at production rates of up to 15 cases per minute, making it an ideal alternative to manual case forming.
Myth: Automation is Complex and Difficult to Implement into Production Lines
Fact: Many automation systems are designed to be user-friendly and easy to integrate into existing packaging lines. Many automated machines have a small overall footprint, allowing them to take up minimal production floor space. These machines can also be mounted on walls, ceilings, rail tracks, and other spaces that do not occupy floor space.
For companies that would like to automate their sealing and shrinking process, Eastey’s VSA1721 and VSA2530 Automatic L-Sealers are designed for intermediate applications requiring simple operation, a small footprint, or a limited budget. These machines handle the day-to-day demands of automatic sealing efficiently.
Myth: Automation Eliminates the Need for Skilled Labor
Fact: Automation shifts the demand for skills rather than eliminating it. There is a growing need for skilled workers who can operate, maintain, and troubleshoot automated systems. Training and education in automation technologies are crucial to prepare the workforce for these roles. Moreover, automation enhances workplace safety by performing many dangerous tasks that were previously manual, resulting in fewer on-the-job injuries.
Understanding the potential of automation is essential for its successful implementation. By debunking these myths, you can make more informed decisions about adopting automation in the packaging industry and leverage its benefits to enhance productivity, quality, and competitiveness.
Are you looking for a way to add automation to your production processes? Eastey designs and builds the equipment you need to streamline your operation. Take a look around our website or give us a call today!